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Liquid Plant

 

Liquid Plant

The Facility Consists of :

  • Sugar syrup vessel

  • Online sugar syrup prefilter

  • Manufacturing vessel

  • Filter Press

  • Storage Vessel 

  • Vacuum system for transfer of sugar and sugar syrup 

  • Product piping 

  • Control panel 

Unique Features :

The plant is designed to be operated by one operator and one helper, saving on precious man-power costs. Sugar syrup and manufacturing vessels are provided with limpet coils for heating and cooling designed for internal vacuum to facilitate transfer of sugar directly from stores sugar syrup vessel. Sugar syrup is transferred to manufacturing vessel through online sugar syrup prefilter by vacuum Pipes, pipe fittings and valves are of SS 304, SS 316, seamless, internally electro-polished with DIN standard unions and silicon Gaskets.

Filter Press

The Sharp Pharma Machineries range of Filter Presses are used for wide range of applications by several industries like Pharma, bulk drugs, distilleries, beverages & other industries. There are more than 5,000 units supplied since last 35 years.

There are various combinations avaliabl.e in size & number of plates to give different filtration area 8 cake holding capacities to meet your process requirements. The work man ship, finish & make of components ensure best quality to meet the industries requirements.

Horizontal Plate Type Filter  Press

Operation :

The unfiltered liquid is fed into the filter under positive pressure, where liquid travels in downwards direction and finds its way through opening on sides of the Filter Plates.

As the liquid pressure increases, the Filter media holds the foreign particles and allows only clear filtrate to pass through the central channel formed by interlocking pressure cups to the outlet. Filtration is continued until the cake holding capacity of the unit is reached or until the filtrate rate becomes too slow owing to cake resistance.

Features :

  • Horizontal Plate Filter Press is enclosed construction, preventing evaporation, oxidation, leakage and fumes escaping from product. 

  • Filter plates are available in two sizes. Deep plate for large percentage of cake holding capacity and Shallow plate for small percentage of cake holding capacity. 

  • The horizontal filter plate and even thickness of cake, prevents the cake dropping as well as cracking, thus assuring better filtrate quality. 

  • The Filtration area and cake holding capacity can be increased or decreased according to requirement.

 

 

Technical Specification :

Types Diameter of Plate No. of Plates Filtering Area M2

Cake Capacity

Output Ltr / Hr
S86 8" 6 0.1886 m2  4.34 liters 400 
S88 8" 8 0.2260 m2  5.79 liters 500 
S148 14" 8 0.6130 m2  27.78 liters 1000 
S1410 14" 10 0.7960 m2  34.72 liters 1200 
S1812 18" 12 1.745 m2  78.01 liters 4000 
S1815 18" 15 2.169 m2  40.50 liters 5000 
S1823 18" 23 3.338 m2  63.49 liters 7000 
S2410 24" 10 2.53 m2  142.56 LITERS 9000 
S2418 24" 18 4.37 m2  113.12 LITERS 16,200 
S2413 24" 13 3.22 m2  185.33 LITERS 11,700
S2424 24" 24 5.75m2 150.81 LITERS 21,000

Zero Holp Up Filter  Press

The Cartridge assembly consists of plates, perforated screens, spacers and fitter media. Interlocking spacers internally form single pipeline. The unfiltered liquid is centrally fed under pressure from bottom inlet. The liquids spreads out equally on each plate fitted with filter media. Solids remain on filter media and clear. filtrate flows through precisely made holes on sides of plates and collects in the shell, which then comes out through the outlet. In this process, solids are evenly distributed on each plate. The cake is then cleaned from the filter material and used again for filtration process.

  • Single pass filtration with no solid bypass.

  • Full batch recovery, no separate scavenging system needed. 

  • Proper sealing which allows the filtration of volatile, toxic and inflammable products. 

  • Plate pack arrangement ensures :
    Any type of filtering media singularly or in combination, can be used to achieve required micron efficiency. 
    Easy removal and cleaning of the Cartridge Assembly. 

  • Closed System ensures :
    Filtration of toxic, hazardous, explosive materials. 
    Efficiently cleaned and sterilized. 

  • Central feeding ensures :
    No solid inside the vessel, complete recovery of liquids. 
    Cake solids can be maximum dried with N2 
    Complete cake retains over the plate. 
    Uniform filter-aid bed can be formed. 
    Reduces the cost of expensive solvents. 

 

 

Technical Specification :

Types Diameter of Plate No. of plates Filtering area
Cake capacity
Output lit./hr.
SZ86 8" 6 0.1886 m2 4.34 liters 400
SZ88 8" 8 0.2260 m2 5.79 liters 500
SZ148 14" 8 0.6130 m2 27.78 liters 1000
SZ1410 14" 10 0.7960 m2 34.72 liters 1200 
SZ1812 18" 12" 1.745 m2 78.01 liters 4000
SZ1815 18" 15 2.169 m2 40.50 liters 5000 
SZ1823 18" 23 3.338 m2 63.49 liters 7000 
SZ2410 24" 10 2.53 m2 142.56 LITERS 9000 
SZ2418 24" 18 4.37 m2 113.12 LITERS 16,200 
SZ2413 24" 13 3.22 m2 185.33 LITERS 11, 700 
SZ2424 24" 24 5.75 m2 150.81 LITERS 21,000 

The values of "Flow-Rates" mentioned in technical specifications have been estimated for the following operating parameters : 

Fluid : Water 
Insoluble : Carbon 
Filter media : Non-woven polypropylene cloth of 418 grade. 
Carbon loading : 5 Kg/m2 filtration area. 

Plate and Frame Type Filter  Press

Plate & Frame Type Filter Press is suitable for Kieselguhr / Sheet Filter for Coarse, polishing and Sterilizing filtration duties.

Filter Press constitutes of Fixed, Moving and Rocket body all of which are cladded with stainless steel sheets. All the joints are welded. The Fixed and Rocket body are connected with pipes, forming a self supporting chasis. Filter Plates, Frames and Moving body are Guided on chasis pipes.

With the Aid of change over plate, filter press can be divided in two sections for two Stage filtration.

Technical Specification :

Sr. No. Model Filter Plate Size 
(cm x cm)
F.A/ Plate 
(m2)

Cake Holding Capacity/ Frame

13mm 25mm 40mm
Ltrs. Ltrs. Ltrs.
1 S - 20 20 x 20 0.057 0.375 0.72 1.2
2 S -40 40 x 40 0.265 1.710 3.31 5.28
3 S - 60 60 x 60 0.640 4.000 7.70 12.7

Application :

  • Filtration of Sugar Syrup based liquid.

  • Kieselguhr Filtration. 

  • Filtration of thin liquid. 

  • Retention of solids/ Carbon.

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